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Lean Black Belt Certificate Training Course in Egypt

Description:

The Lean Black Belt course is aimed at people who are or aspire to be Lean Leaders or Lean Champions. These would typically be people with a great deal of control, who already have experience of Lean and who are working in environments where they are expected to make a difference. The course provides a full and detailed background to Lean principles and practices, and requires a high level of results from participants.

Our Lean Black Belt course is not available as a public course. It is designed to be delivered over a 6 month period for people within the same organization.

 

Contents:

Module 1 – Value

1.     Introduction.

2.     Value to Customer

3.     Lean and six sigma

4.     Lean Thinking

5.     Manufacturing system

6.     Push system (Video Mass Production)

7.     TOYOTA Production system

8.     Value & 8 forms of waste

9.     What is kaizen?

10.  Kaizen and TPS

11.  Kaizen Belts (Video)

12.  Simulation 1

13.  Lean Enterprise and lean in design

14.  Lean in Supply chain

15.  Lean Benefits

16.  Lean  metrics

17.  Nissan JIT SYSTEM - Pull System

18.  Lean Deployment

19. Enterprise wide Value Stream Assessment

20.  Change Management

21.  Leader ship Style

22.  Team Building

23.  Team leader rolls

24.  Lean Project Charter 

Module 2 – Value stream

1.     Manufacturing Methods

2.     Value of cycle time and PCE

3.     Lead time and throughput time

4.     TAKT Time

5.     6- Big Losses

6.     over all Equipment Effectiveness

7.     Standard time calculation

8.     TOC

9.     Queuing System

10.  Learn to see-

11.  SIPOC

12.  High level process mapping

13.  Swin lane process mapping

14.  Construction and analyzing processes

15.  CVSM- Current value stream map  in manufacturing

16.  CVSM  In service

Module 3 – Flow

1.     6S

2.     Video –Kaizen 6S

3.     Visualization

4.     Ergonomics

5.     Standard operating process

6.     Cell Design

7.     Plant re-layout

8.     Video -Kaizen VISUALIZATION

9.     Production maintenance

10.  TPM- Total productive maintenance

11.  OEE

12.  Video -Kaizen TPM

13.  SMED

14.  POKA YOKA

15.  Review Project Charter CVSM

Module 4 – Pull

  • Production leveling

  • Mixed model

  • Pull system- Kanban Material Management

  • Kanban Types

  • kanban Pull- Video

  • FVSM- Current value stream mapin manufacturing

Module 5- Perfection

1.     Sustaining lean   improvement

2.     One Year Lean Assessment

3.     MBF

4.     Review Project Charter Pull +perfection

 

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